New Standard for Quality in Batteries – AI-Driven X-Ray Inspection Platform for High-Throughput EV Battery Quality Assurance and Life-Cycle Diagnostics

Around 5% of battery packs are sold with physical faults created in the assembly process which can lead to catastrophic failure or high warranty costs. INNER provides a patented platform combining high-speed X-ray imaging with AI-driven pattern recognition at production speed to ensure every battery pack is fault free, safer, lasts longer, and is optimised for repair and second life.

Benefits:

• The platform enables informed, low-cost repairs by quickly identifying the specific faulty cell within a 500 kg pack at production speed, providing measurable efficiency gains.
• For system integrators, it allows them to offer their customers a higher level of diagnosis and reliability on the production line.
• For OEMs, the benefit is a drastic reduction in warranty claims and recall costs, which currently amount to billions of pounds.
• For end users, it guarantees safer vehicles and a higher resale value thanks to verified battery integrity reports.